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TECHNOLOGY Product development

Product development

Lime prioritize providing customers with requested products with maximum quality and minimal lead time..
Typical lead time of off-the-shelf type products are 2 weeks. For newly developed products’ lead time is typically 1-2 months. Lime effectively utilizes various communication method in our internal communication structure between marketing, R&D and customer service departments to encourage and develop seamless communication.

Production development Stages

Production development Stages
Customer input 【Detailed criteria】
  • Application(liquid filtration, air filtration, air transparent film, energy storage system)
  • Product requirement(Particulate filtration efficiency, Permeability, Pore sizes, Waterproofness, etc)
  • Substrate preference(Cellulose media, Synthetic media)
Production development 【Sample sheet preparation in R&D laboratory】
  • Customization of polymer solution based on customer’s preference. (Water Phobicity/Philicity, Fire Retardancy, Chemical Resistance, etc)
  • If needed, evaluation of new material or outsourcing (we do not consider any toxic materials)
  • Nanofiber electrospinning feasibility testing
  • If needed, secondary processing such as lamination or thermal calendaring can be done inhouse
Sample Provision
  • Sending out samples for customer feedback.
  • Revision of process/product based on feedback to finalize the product.

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Production development Stages
RESPONSIBILITY PROCESS FLOW CONTROL METHOD REMARKS
Customer Service Customer Service
receives PO / Request
from Customer / Marketing
Customer Service Ordering Sheet
Sheet Samples Ordering
Sheet Order Confirmation		 Order Sheet for Sheet
samples
Managers / Directors Order Sheet for Roll
samples and Products
(With Order Confirmation)
Customer Service Ordering Sheet
Sheet Samples Ordering
Sheet PO Order Logs		 Issues Sheet Samples
Order Sheet to R&D
and QA/QC
Production
R & D
IMPEX		 Issues Order Sheet
to production
Customer Service
QA / QC
IMPEX		 Recipients follow own
procedures on order
preparation and packing
Customer Service Ordering Sheet
Sheet Samples Ordering
Sheet PO Order Logs		 Check order correctness
and completeness as well
as related documents
IMPEX Shipping Invoice
Packing List
Way Bill
Certificate of Acceptance		 Provides additional
information related to
shipping in case of
incomplete shipping details
Customer Service Order Logs Sends shipment details
with related documents
to customer
Customer Service Sends daily update of
pending Orders and other
details to concerned
Departments